Study points to fire-related wind turbine failures

Download document:

Overview of Problems and Solutions in Fire Protection Engineering of Wind Turbines - .PDF file.

Incidents of wind turbines catching fire are a problem that is not currently being fully reported, claim researchers from Imperial College London, Edinburgh University and SP Technical Research Institute of Sweden.

Together, they carried out a global assessment of the world’s wind farms, which contain an estimated 200,000 turbines. The team found that ten times more fires are happening than are being reported. Instead of an average of 11.7 fires each year, which is reported publicly, the researchers estimate that more than 117 separate fires are breaking out in turbines annually.

By comparison with other energy industries, fire accidents are much less frequent in wind turbines than other sectors such as oil and gas, which globally has thousands of fire related accidents per year.

However, fire accidents can have a considerable economic impact on the wind farm industry, the team said in a statement.

In their paper published in Fire Safety Science, they say that a typical 1.5MW onshore wind turbine would have a total initial cost of approximately €1.1m while a 3MW offshore turbine would cost around €4.9m.

Furthermore, a wind turbine that costs in excess of £2m and can generate an estimated income of more than £500,000 per year, so losses or downtime make the industry less viable and productive.

The researchers make a number of recommendations to reduce fire incidents in wind farms.

Dr Guillermo Rein, from the Department of Mechanical Engineering at Imperial College London, said: ‘Wind turbines are viable sources of renewable energy that can assist the world to reduce emissions and help wean us off fossil fuels.

‘However, fires are a problem for the industry, impacting on energy production, economic output and emitting toxic fumes. This could cast a shadow over the industry’s green credentials. Worryingly our report shows that fire may be a bigger problem than what is currently reported. Our research outlines a number of strategies that can be adopted by the industry to make these turbines safer and more fire resistant in the future.’

Wind turbines catch fire because materials including hydraulic oil and plastics are in close proximity to machinery and electrical wires, which can ignite a fire if they overheat or are faulty. Lots of oxygen, in the form of high winds, can quickly fan a fire inside a turbine and, once ignited, the chances of fighting the blaze are remote due to the height of the wind turbine and the isolated locations they’re often situated in.

Since the 1980s, when wind farms were first constructed, the team found that fire has accounted for 10 to 30 per cent of reported turbine accidents. In 90 per cent of the cases, the fire either leads to substantial downtime or a total loss of the wind turbine.

The researchers also outline the main causes of fire ignition in wind turbines in the study, namely lightning strike, electrical malfunction, mechanical failure, and errors with maintenance.

Reports of fires in wind farms are increasing, the researchers said. However, the true extent of these fires has been hard to assess because official reports about fires are either incomplete, biased or contain non-publically available data.

In an effort to get a clearer picture about the true extent of fires in wind farms, the team carried out an extensive analysis of data from sources including government reports, data from anti-wind farm lobbyists and information gathered by major newspaper investigations.

The researchers suggest a number of measures that can be put in place to prevent fires from happening. These include passive fire protection measures such as installing comprehensive lightning protection systems.

Other measures include using non-combustible hydraulic and lubricant oils and building heat barriers to protect combustible materials. Manufacturers are also advised to avoid using combustible insulating materials and apply new monitoring systems to constantly check the condition of machinery so that maintenance work can be carried out in a timely way.

The researchers also suggested a number of active fire protection measures that can be used to stop a fire before it takes hold or gets out of control. These include smoke alarm systems inside the turbine, so that fire safety authorities can be alerted rapidly. The team also suggest suppression systems that quickly douse the flames in water or foam.

In the future, the team aim to study the impact of fire in other renewable energy technologies such as solar panels.