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AMETEK Land, the leading industrial infrared non-contact temperature measurement specialist, has announced its latest innovation, the SPOT actuator, for enhanced targeted alignment of its popular SPOT pyrometers. 

The SPOT actuator provides remotely controlled target alignment of a SPOT pyrometer for even greater accuracy in temperature measurement for aluminium processing applications that use the SPOT AL EQS (Aluminium Extrusion Quench and Strip) pyrometer.  The motorised unit is designed for use at the billet reheat furnace exit, die entrance and exit, and quench exit on aluminium extrusion presses. The actuator is capable of operating in automatic or operator-controlled modes to suit the needs of an individual aluminium plant.

The SPOT actuator enables extremely accurate alignment, as it takes 900 measurement points over 90 degrees and aligns on the optimum measurement position on the profile.

Richard Gagg, Industry Manager – Metals for AMETEK Land, said, “The SPOT actuator, which was designed in response to customer requests for automatic pyrometer alignment, is expected to result in major efficiencies for aluminium plants.  Our SPOT AL EQS pyrometer is becoming established as the leading temperature measurement tool for the aluminium industry, and this innovative accessory is set to enhance that position even further.”

Compact, fast acting and easily configurable, the SPOT actuator is designed for mounting a SPOT AL EQS pyrometer onto the billet reheat furnace exit and/or extrusion press entrance face, where the actuator allows the SPOT AL EQS pyrometer to scan along the length of the billet generating a temperature profile.

At the next stage of processing, the actuator can be mounted on the press exit or a suitable part of the press superstructure in close proximity, looking downwards onto the profile, to target the extruded profile as it emerges from the die. This temperature measurement is typically fed back to the press control system to enable dynamic press speed control. The SPOT actuator allows for rapid and precise alignment following die changes, so it can be repositioned on multi-cavity strands or in locations where it maximises the signal strength on narrow sections.

The actuator may also be used for alignment at the exit of a quench box or on a nearby structure to allow for alignment with wandering sections exiting the quench. The small and well-defined measurement spot of the pyrometer, combined with its fast 15ms response speed, facilitates such dynamic tracking.

The innovative features of the SPOT actuator include a hotspot “autoscan”, which when triggered causes the device to scan the entire range of movement and then align the SPOT AL EQS with the hottest part of the extrusion. This can be activated either locally by the operator or from an external command.  If the latter, the actuator has the ability for an autoscan to be triggered automatically from a PLC upon a die change. This functionality significantly simplifies the alignment of the pyrometer, allowing the operator to focus on more critical tasks.

The SPOT AL EQS, in combination with the new SPOT actuator, is an extremely flexible instrument with pre-configured algorithms that make it especially suitable for use at the extruder press exit and quench position, as well as at mill entry and exit positions in hot rolling mills.  In addition, the pyrometer’s algorithms can be customised and tuned for custom applications and specific aluminium grades.

This innovative pyrometer is specifically designed to work in low emissivity environments, where regular pyrometers might struggle to provide accurate and reliable readings. It has the ability to measure a wide temperature range from 200 to 700 °C / 392 to 1292 °F.  Utilising the latest detector design, in combination with highly advanced data processing algorithms, AMETEK Land has created an extremely accurate and repeatable pyrometer with an industry-leading response time.

SPOT pyrometers are designed for high accuracy, high reliability, simple installation, easy configuration and flexible digital communications.  They can be easily interchanged with other AMETEK Land pyrometers as well as equipment from other manufacturers.  All processing functions are integrated into a single pyrometer, making them easy to integrate into all levels of measurement and control systems.

Designed in close collaboration with industry-leading aluminium producers and plant control system engineers, the SPOT AL EQS pyrometer and SPOT actuator are helping to lead the way in improving aluminium extrusion and strip plant throughput, quality and energy efficiency. This latest AMETEK Land temperature measurement instrument already has demonstrated its ability to provide high-accuracy temperature data for process improvement. 

AMETEK Land (www.landinst.com)  is a business unit of AMETEK, Inc. a leading global manufacturer of electronic instruments and electromechanical devices.  Land designs and manufactures a wide range of instruments for industrial non-contact temperature measurement, combustion efficiency and environmental monitoring.

AMETEK Land

AMETEK Land (Land Instruments) is the world’s leading manufacturer of monitors and analysers for industrial infrared non-contact temperature measurement, combustion efficiency and environmental pollutant emissions

AMETEK Land (Land Instruments) is the world’s leading manufacturer of monitors and analysers for industrial infrared non-contact temperature measurement, combustion efficiency and environmental pollutant emissions.

Through our trusted range of leading-edge technologies, we are chosen the world over to deliver the highly accurate measurement solutions that precisely meet every customer’s process needs.

Our comprehensive product range includes:

– Fixed Spot Non-Contact Thermometers / Pyrometers – Flexible solutions, customisable for diverse processes and specialised applications.

– Portable Non-Contact Thermometers– Trigger-operated for easy use, our handheld thermometers provide spot temperature measurements with precise target viewing and on-board data storage.

– Fixed Thermal Imagers & Line Scanners– Setting the industry standard for performance. Backed by advanced software support, they supply the information you need to keep your process running safely and efficiently.

– Calibration Sources – A comprehensive range of blackbody calibration sources enabling high-precision calibration of radiation thermometers under on-site and laboratory conditions.

– Combustion Efficiency Monitors – We offer precision measurement solutions to measure oxygen, carbon monoxide and sulphuric acid dewpoint, which can help improve combustion efficiency, lower energy use, reduce emissions and prevent plant corrosion.

– Opacity and Dust Monitors– The most advanced range of opacity, dust and particulates monitors available, use patented technology to deliver highly accurate results. With no moving parts, they combine high reliability with low maintenance.

– Portable Gas Analysers – Offering up to nine gas measurements on a single analyser, we have solutions for all combustion monitoring and environmental compliance.

– Carbon Monoxide Detectors – Providing early warning of combustion in process and storage areas, our highly sensitive CO detectors monitor the entire process. This gives the best chance of early detection, allowing rapid action to prevent fire.

– Specific Industry Applications – We design systems specifically to solve critical temperature measurement problems industrial applications. Our specialised solutions provide optimised performance in challenging processes.

With unrivalled applications knowledge, choosing AMETEK Land ensures the highest standards of process safety, process control and product quality are reached.

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