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‘Handling of automotive safety parts’ - .PDF file.

Die-casting company Eisenmann Druckguss wanted to automate the manufacture of flanges for the electrical steering systems of cars — safety-related components, in other words. The special challenge in this case was that there was practically no tolerance with regard to repeatability. When hubs are inserted into the die, the margin is only 2/100mm. The company considered six-axis jointed-arm robots and linear units and decided in favour of a Kuka KR 60 robot. The KR 60, which operates in three shifts, six days a week, is the fifth Kuka robot to be installed at Eisenmann Druckguss.

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KUKA can trace a presence in the UK back to 1976, and the founding of the business KUKA Welding Systems + Robots Limited. The business in its current form, KUKA Robotics UK Limited, is wholly-owned a subsidiary of KUKA Roboter GmbH, Europe's largest manufacturer of industrial robots; and sitting within the KUKA Group of companies – encompassing robotics and automation solutions – to an annual turnover value of 1.9 Billion Euro. In 2013,, KUKA Roboter made some 20,000 industrial robots for all applications.

Within the UK, we are a stable, profitable business that fosters and encourages an active self-improvement plan for all employees ensuring we retain experienced members of staff which improves our customer interaction markedly.

The on-going training of Robot Sales Specialists, Application Engineering staff and Customer Service team is rigorous to ensure a robust understanding of our entire range. This ensures that the correct robot is specified initially, that it is appropriate to application and environment, and that post-delivery, we can support every device 24-hours-a-day.

The company moved to its current Wednesbury home late in 2011, from where sales, support and customer service operations are centred. The training facility – containing 8 training cells – was installed in the summer of 2013; and demonstration facilities including robots of all sizes, employing an external linear axis, and a moulding machine demonstration cell is a coherent experience for any visitor.

Our showroom also allows an opportunity to see some devices, such as those ideal for platen-mounted injection moulding machine use, to be the subject of a close first-hand interaction; which also includes an example of KUKA's revolutionary and world-leading LightWeight Robot (LBR).

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