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Milling extremely hard materials can now be a simplistic process with the introduction of the 2152 and 2162 Cyber Series of two flute ball-nosed cutters from ITC Tooling.

The 2152 short series and 2162 long series have been launched to give high machining performance to mould and die, and general engineering machine shops working with difficult materials.

Both series are produced from ultra-wear-resistant micro-grain carbide that is Cupro coated to provide efficient machining with a long tool life.

The two flute solid-carbide ball-nosed cutters are centre cutting with a straight shank and short length of cut for the processing of intricate forms and cavities in hard steels.

The short length of cut enhances rigidity, which is a necessity for hard machining.

The extremely rigid design combines with a specially developed geometry and coating to deliver optimum performance under the most demanding of machining conditions.

Both the 2152 short series and 2162 long series are available in 1, 2, 3, 45, 6, 8, 10, 12, 16 and 20mm diameters with cutters from 1 to 6mm having a 6mm shank diameter.

All additional sizes have a shank diameter identical to the cutting diameter to enhance cutter strength and rigidity.

The short and long series both have a length of cut of 3, 4, 5, 6, 7, 8, 10, 12, 16, 20 and 25mm for the respective diameters.

The 2152 Short Series has an optimal overall length of 53mm for diameters up to 6mm with an overall length of 64mm for the 8 and 10mm cutters, 80mm for the 12 and 16mm diameters and 105mm for the 20mm-diameter cutter.

This stub length delivers maximum rigidity, which in turn extends tool life, surface finish and machining performance.

The 2162 Long Series enables the machining of cavities, difficult-to-reach surfaces and intricate forms on hard components up to 65HRc.

The 2162 Series has an overall length of 75mm for cutters up to 5mm with a length of 100mm on the 6, 8, 10 and 12mm diameters.

The 16 and 20mm cutters have an overall length of 150mm.

Despite the long-reach capabilities of the 2162 Series, the short length of cut, geometry and cutter composition guarantee maximum rigidity and machining performance.

Through its Tamworth-based manufacturing facility, ITC offers customers the opportunity to modify the cutters to their specific demands.

ITC is a round tool specialist with an objective to provide the correct cutting tool at the right time. ITC is confident that its products are the best available. To achieve this, we continue to invest in the right team of time served engineers, equipped with a full CAD-CAM facility dedicated to the design and manufacture of precision cutting tools. Whatever your requirement, from a one-off special to 1000 pieces, ITC can provide your company with a cutting tool that works.

ITC’s state-of-the-art production facility includes CNC grinding machines from world leading manufacturers. We have invested in a centralised oil filtration system to ensure optimum grinding conditions and our inspection department includes computerised laser measuring equipment to maintain the high standards for which ITC is renowned.

We source and stock the best available products from around the world, and hold over 100,000 HSS Co and Solid Carbide tools on the shelf ready for immediate despatch. ITC can also provide a fast modification service – even same day in some cases.

We provide same day despatch on standard stocked lines, whatever your industry sector may be. From production sub-contractor to tool room, through aerospace, motor sport, and the medical industry, from milling, drilling and reaming to de-burring, ITC has the tools and expertise to solve your problem.

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