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Delcam is to present a series of webinars on its Vortex high-efficiency roughing strategy, which has been shown to achieve savings of up to 90 per cent in the time needed for area clearance.

Using Vortex in Delcam for SolidWorks gave a 90 per cent time saving when roughing this mould insert
Using Vortex in Delcam for SolidWorks gave a 90 per cent time saving when roughing this mould insert

The webinars, which will run under the headline ‘New Tools, New Rules’, will cover the use of Vortex in each of Delcam’s CAM products as follows:

  • • 20 November — Vortex in PowerMILL
  • • 27 November — Vortex in FeatureCAM
  • • 9 December — Vortex in FeatureCAM
  • • 11 December — Vortex in PartMaker
  • • 18 December — Vortex in Delcam for SolidWorks

According to the company, the Vortex strategy gives the fastest safe metal removal from solid carbide tooling, in particular designs that give deeper cuts by using the full flute length as the cutting surface.

It can be used for two- and three-axis roughing, three-plus-two-axis area clearance and for rest machining. It gives benefits when machining all types of materials, including titanium, tool steel and alloys such as Inconel.

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Key product features

  • Vortex produces toolpaths with a controlled engagement angle and so maintains the optimum cutting conditions for the toolpath that would normally be possible only for the straight-line moves. 
  • Vortex also uses a minimum radius parameter, calculated to make sure that the machine tool can maintain the cutting feedrate in corners and, more generally, for any non-straight part of the toolpath. This makes the cutting process more predictable.
  • The control of the engagement angle that is possible with the Vortex strategy also makes the performance of the tool more predictable because it is operating closer to the optimum cutting conditions associated with a straight-line cut. 
  • It is easier to adjust the feeds and speeds being used to machine a particular part such that a tool can be relied on to cut, for example, 10 components before it needs to be changed. 
  • A series of trials run by Delcam on different machine tools within its Advanced Manufacturing Facility has shown that a time saving of at least 40 per cent should be expected in most cases.

Delcam supplies software and services that help manufacturing companies to maximise their profitability by increasing productivity, improving quality and reducing lead times. The company is the world's largest specialist supplier of computer-aided machining software, with its PowerMILL, FeatureCAM, Partmaker and ArtCAM programs making up the most comprehensive range of CAM systems from any developer.

This broad selection allows Delcam to offer a CAM system capable of machining virtually any product, in any material on any type of equipment. Delcam also develops product design, tooling design and quality control programs. The unique Tribrid Modelling approach to design incorporates solid modelling, surface modelling and triangle modelling in a single program, enabling complete design and reverse engineering projects to be undertaken without transferring data between software.

Delcam's Powerinspect offers fast, reliable comparison of parts, prototypes and tooling against CAD data on all types of inspection equipment and even on machine tools. This versatility has made it the world's leading hardware-independent inspection software. Related programs are available for checking machine tool set-up and part location. Delcam software is used in over 80 countries worldwide by around 40,000 organisations, from large multi-nationals to small sub-contractors, in industries including aerospace, automotive, dental, engineering, footwear, medical and toolmaking.

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