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Gemba Solutions has been selected to install its Gain4 Efficiency software to improve the efficiency of PPG Architectural UK manufacturing plants in Birstall and Morley, West Yorkshire.

According to Lee Riley, PPG manufacturing improvement manager, the Gain4 software open architecture allows the company to interface to other existing systems on its sites, helping to future-proof PPG operations.

The Birstall site houses a manufacturing facility for decorative coatings, producing a range of brands including Leyland and Johnstones.

During the initial pilot installation, the software gathered and reported on data from one area of the Birstall site.

Within two weeks of full operation, output had doubled on the pilot line.

The software is now being rolled out across the rest of the plant.

Gemba Solutions sell software and services that maximize production efficiency.We are specialists in delivering tangible results quickly.


We can help you to:


*Slash production costs
*Increase capacity
*Eliminate waste
*Save energy
*Optimise labour


Here’s what some of our customers say:


“We saw a 10% increase in output from a key production cell by closer monitoring of the bottleneck machines.”


“Gemba Solutions’ software is allowing us to make significant savings throughout our manufacturing facilitiy each year. Through these savings, the system paid for itself in 6 weeks.”


“Over the first three months of the software’s use, we identified productivity savings of approximately £30,000 from just 2 machines.”

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