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Skeleton-free processing is a new feature on the Trupunch 5000 and the new-generation Trupunch 3000 machines.

This processing method relies on common slit cuts that are achieved without increased programming, as every possible geometric configuration is resident in the software.

This enables the sheet layout to be optimised and prepares for the necessary ‘release strokes’.

The parts are initially processed in sequence and then freely punched prior to discharge and removal.

Parts or scrap are rotated using a separating tool with a bi-level stripper for ejection via the parts chute.

The remaining strips are then crushed.

The processing time per part remains the same as before, but the development enhances process reliability and cost efficiency.

A key benefit of skeleton-free processing is an increase in material usage by 10 per cent.

The development is also space saving because peripheral equipment responsible for scrap cutting and disposal is no longer required, so areas occupied by scissor tables, sheet skeleton pallets and removal grippers can now be used for other production equipment.

Any scrap is shredded directly on the machine and collected with any metal slugs on the scrap conveyor for disposal in a single bin.

TECHNOLOGY THAT KEEPS YOU AHEAD OF THE COMPETITION

Remaining profitable today is a challenge and staying competitive in the future requires solutions that can adapt to your every-changing business needs. The technology built into TRUMPF precision machinery gives fabricators the flexibility to increase the efficiency of their high-quality, close-tolerance part production – in small batches or high volume jobs.

TRUMPF ranks among the world's leading manufacturers of production technology and industrial lasers. Technical solutions for its customers have been the company's focus since 1923. In every technology group TRUMPF machines are designed to minimise unit costs and to provide reliability and a rapid return on investment.

All machines are designed to accept flexible and expandable automation. The choices range from simple productivity gains from features such as automatic laser nozzle exchange through to all the elements necessary for full lights out production.

In the field of CO2 and solid state production lasers the TRUMPF product spectrum is now unparalleled and its experience extends from OEM systems to small hand-manipulation processing stations through to large 5-axis machines. It has competence at any level of power from 2W to 20kW.

The production processes for which TRUMPF lasers are designed are numerous and include welding, cutting, drilling, tube processing, surface treatment, additive manufacturing and component marking.

TRUMPF punching is much more than simply making holes. The TruPunch range of machines provides complete part processing – including forming – and virtually eliminates the need for secondary processing. And in its TruMatic series these benefits are combined with laser cutting; the best of both worlds.

The TRUMPF TruBend press brakes use patented technology to ensure that the bending angle is precise, right from the start and can handle small, complex or single components cost efficiently. Completing the main technology groups are the TRUMPF TruTool range of power and pneumatic portable fabrication equipment.

Under the umbrella of TruServices TRUMPF provides a highly comprehensive range of business services to support its customers. This starts with finance – TRUMPF operates its own bank – and includes full software support both at machine and business level. A wide range of predictive maintenance and service packages are also available as is application and product specific training.

With TRUMPF nothing is left to chance. In every aspect of its business, customers can be assured of quality and exceptionally value for money.

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