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Vitasafe has improved its efficiency by installing a Yield Control Module from Marco Trac-It MES (Manufacturing Execution System) factory floor efficiency system.

The system incorporates software and hardware that optimises the packing process and provides valuable factory floor data in real time.

Vitasafe supplies a range of convenience pre-packed exotic fruits to supermarkets, hotel chains and delicatessens.

The modular Trac-It approach ensures optimum future proof security, allowing clients to expand their systems as and when required.

The YCM system comprises of Marco Linemaster portion control scales operating in take away mode.

These units communicate wirelessly with the central Datamaster terminal, ensuring optimum factory floor flexibility and removing the need for vulnerable communication cables.

Order requirements containing pack weights and constituents are automatically downloaded from the Datamaster to the Linemaster workstations.

The Linemaster features a 16-segment coloured traffic light bar graph that indicates when the pack weight comes within weight tolerance.

The operators simply need to pack to the green light without having to think about the actual weights.

This system is language transparent, making it ideal for multi-national operators.

The Linemaster system features the innovative Marco Automatic Optimisation (AO) software, specifically developed to maximise the use of real-time data capture in high speed manual packing and portion-control applications.

Pack-weight trends are continually monitored by the AO system, which automatically adjusts the target weight parameters at individual workstations on an on-going basis.

These continual subtle changes, which are transparent to the operators, maintain minimal giveaway with a sustained reduction in wastage.

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