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Trumpf has announced the availability of a Bendmaster automated bending system for large workpieces.

Established versions of this bending system are suitable for parts weighing up to 40kg.

This latest addition extends this maximum to 100kg or parts exerting a bearing load of 150kg.

In common with its forerunners, this high-capacity Bendmaster is characterised by sensor-controlled process reliability, high flexibility, thanks to vacuum gripping technology, and simple offline programming.

The Bendmaster system is a four-axis manipulator arm that runs on the Z-axis track in parallel with the press brake and is programmed off-line using the same Trutops Bend software.

The automated press brake can be also operated manually.

This allows small batches and intricate work to be economically produced by the operator leaving medium to large volumes for automated manufacture by Bendmaster.

A number of features ensure the Bendmaster system is optimised for automated operation.

An optical sheet sensor records the part position in two steps through approximate and precision position detection.

Blanks can therefore be randomly stacked as there is no need for the operator to waste time centring them.

This also eliminates the need for a separate alignment station.

Two NC-controlled gripping consoles ensure that the Bendmaster is able to handle all positioning requirements in the bending process.

A range of different gripper types can be used.

The choice is standard vacuum cups, suction pads for components with cut outs or perforations and mechanical grippers for smaller components.

These are attached to the manipulator arm using a common fitting and can be changed automatically if required.

The Trutops Bend software fully integrates programming and control of the press brake, Bendmaster, gripping technology and different stacking arrangements.

As the beam is synchronised with Bendmaster, the Trumpf ACB angle system can also be employed to ensure maximum accuracy and repeatability.

The high-capacity Bendmaster is designed for minimum sheet thickness of 0.7mm and for parts up to a maximum size of 3m x 1.5m.


Remaining profitable today is a challenge and staying competitive in the future requires solutions that can adapt to your every-changing business needs. The technology built into TRUMPF precision machinery gives fabricators the flexibility to increase the efficiency of their high-quality, close-tolerance part production – in small batches or high volume jobs.

TRUMPF ranks among the world's leading manufacturers of production technology and industrial lasers. Technical solutions for its customers have been the company's focus since 1923. In every technology group TRUMPF machines are designed to minimise unit costs and to provide reliability and a rapid return on investment.

All machines are designed to accept flexible and expandable automation. The choices range from simple productivity gains from features such as automatic laser nozzle exchange through to all the elements necessary for full lights out production.

In the field of CO2 and solid state production lasers the TRUMPF product spectrum is now unparalleled and its experience extends from OEM systems to small hand-manipulation processing stations through to large 5-axis machines. It has competence at any level of power from 2W to 20kW.

The production processes for which TRUMPF lasers are designed are numerous and include welding, cutting, drilling, tube processing, surface treatment, additive manufacturing and component marking.

TRUMPF punching is much more than simply making holes. The TruPunch range of machines provides complete part processing – including forming – and virtually eliminates the need for secondary processing. And in its TruMatic series these benefits are combined with laser cutting; the best of both worlds.

The TRUMPF TruBend press brakes use patented technology to ensure that the bending angle is precise, right from the start and can handle small, complex or single components cost efficiently. Completing the main technology groups are the TRUMPF TruTool range of power and pneumatic portable fabrication equipment.

Under the umbrella of TruServices TRUMPF provides a highly comprehensive range of business services to support its customers. This starts with finance – TRUMPF operates its own bank – and includes full software support both at machine and business level. A wide range of predictive maintenance and service packages are also available as is application and product specific training.

With TRUMPF nothing is left to chance. In every aspect of its business, customers can be assured of quality and exceptionally value for money.

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