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The Trupunch 3000 electric punching machine from Trumpf offers efficient, skeleton-free punching made possible by powerful nesting software combined with the option to rotate parts and scrap.

The result increases reliability in several areas, according to the company.

For example, parts are cleanly separated from the skeleton, the operator no longer needs to remove leftover material from the table, and the machine automatically separates finished parts from the scrap.

Production costs are also reduced in the region of 10 per cent because less material is required.

The Trupunch 3000 introduces Trumpf’s electric punching head, which is said to bring several benefits.

It is quieter in operation and uses little power in standby mode.

When it is punching it is more energy efficient, using 2kW of power per hour less than its predecessor.

The punching head is also more productive, according to Trumpf.

Tools are rotated at higher speed giving more benefits – threads are formed quicker, for example.

The absence of the hydraulic head allows the Trupunch 3000 to occupy a footprint that is smaller than the previous-generation machine by 5m2 (about 13 per cent).

With the quality of processed surfaces becoming increasingly important, Trupunch 3000 has been designed to handle material as gently as possible.

A key feature in this regard is the machine’s parts chute, which ejects cut components horizontally into a collection bin, stacking them evenly.

Workpieces measuring up to 500 x 500mm are discharged, scratch-free, via the parts flap.

The Trupunch 3000 can be operated with standard containers so material logistics can be uniform throughout the production process.

It is also compatible with the Trumpf Sheetmaster, which includes part picking and can automatically remove individual parts and stack them in a predetermined layout.

Further automated options include Sortmaster Box Linear, a sorting unit for small finished parts, and Disposemaster, which separates all process waste according to material type.

TECHNOLOGY THAT KEEPS YOU AHEAD OF THE COMPETITION

Remaining profitable today is a challenge and staying competitive in the future requires solutions that can adapt to your every-changing business needs. The technology built into TRUMPF precision machinery gives fabricators the flexibility to increase the efficiency of their high-quality, close-tolerance part production – in small batches or high volume jobs.

TRUMPF ranks among the world's leading manufacturers of production technology and industrial lasers. Technical solutions for its customers have been the company's focus since 1923. In every technology group TRUMPF machines are designed to minimise unit costs and to provide reliability and a rapid return on investment.

All machines are designed to accept flexible and expandable automation. The choices range from simple productivity gains from features such as automatic laser nozzle exchange through to all the elements necessary for full lights out production.

In the field of CO2 and solid state production lasers the TRUMPF product spectrum is now unparalleled and its experience extends from OEM systems to small hand-manipulation processing stations through to large 5-axis machines. It has competence at any level of power from 2W to 20kW.

The production processes for which TRUMPF lasers are designed are numerous and include welding, cutting, drilling, tube processing, surface treatment, additive manufacturing and component marking.

TRUMPF punching is much more than simply making holes. The TruPunch range of machines provides complete part processing – including forming – and virtually eliminates the need for secondary processing. And in its TruMatic series these benefits are combined with laser cutting; the best of both worlds.

The TRUMPF TruBend press brakes use patented technology to ensure that the bending angle is precise, right from the start and can handle small, complex or single components cost efficiently. Completing the main technology groups are the TRUMPF TruTool range of power and pneumatic portable fabrication equipment.

Under the umbrella of TruServices TRUMPF provides a highly comprehensive range of business services to support its customers. This starts with finance – TRUMPF operates its own bank – and includes full software support both at machine and business level. A wide range of predictive maintenance and service packages are also available as is application and product specific training.

With TRUMPF nothing is left to chance. In every aspect of its business, customers can be assured of quality and exceptionally value for money.

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