Product Details Supplier Info More products

The Integrex I-630V from Yamazaki Mazak is a vertically configured turning and machining centre designed for extreme applications in industries such as aerospace and heavy equipment.

The I-630V is capable of machining large workpieces with dimensions of up to 1,050 x 1,000mm and weighing up to 1,750kg.

It utilises a column-type design that reduces floor space to 4,960mm in width and 6,500mm in depth.

Yamazaki Mazak said the machine offers improved rigidity, a compact five-axis tilting head and a 630 x 630mm pallet.

A milling spindle delivers 10,000rev/min (37kW, 343Nm, 40 per cent ED rating) as standard, with options for 5,000rev/min (37kW, 715Nm, 40 per cent ED rating) and 15,000rev/min (56kW, 143Nm, 40 per cent ED rating) to further boost performance.

Product in depth

  • NC rotary table with turning function features a direct-drive motor and high-rigidity bearings
  • Combination of direct-drive motor and rotary-scale configuration ensures indexing performance is maximised while delivering enhanced surface finish and part accuracy
  • Machine also features enhanced heavy-duty milling capability through the use of three roller bearings for high-speed rotation and high moment rigidity
  • B-axis is a high-accuracy tilting spindle with a compact body and spindle cartridge to prevent workpiece interference
  • A high-speed, high-accuracy pallet feed fitted with linear roller guides offers enhanced productivity with a traverse rate of 52m/min and a pallet change time of 11 seconds
  • Front chip conveyor can be located on either side or at the back of the machine
  • 43-tool chain magazine is fitted as standard, with options for 80, 120 and 160 tools
  • Integrex machine can also be specified with a tool hive that can hold 180, 240 or 348 tools
  • It is equipped with the Mazatrol Matrix 2 CNC for efficient programming of complex components
  • Environmental, energy-saving features include LED lighting, personnel sensor, intelligent chip conveyor, NC display off and power consumption meter
  • The use of grease, rather than oil lubricant, to lubricate the slideway enables the machine to reduce industrial waste by 90 per cent

Yamazaki Mazak Ltd

Yamazaki Mazak is the world’s largest manufacturer of computer controlled (CNC) metal-cutting machines. With over 260 different models, the Mazak product range includes CNC lathes, machining centres, multi-tasking machines and flexible manufacturing systems as well as laser processing machines.

Machine tools are called “Mother Machine” because they relate to the manufacturing of almost every product around us and are very important in supporting the base of “world manufacturing.” Our mission as a machine tool maker is to enrich people’s lives and contribute to society by developing and providing high performance machine tools that can produce high accuracy work in a short time.

We were among the first to start foreign production as a Japanese machine tool maker. Following the establishment of Mazak Corporation in the USA, we expanded our production base worldwide to include the UK, Singapore and China, as well as further expanding our Japanese manufacturing operations. We are the only machine tool maker to have established a global production system. With these local plants, we have been able to provide high quality service and have built strong relationships based on mutual trust with customers from all over the world.

True to the Yamazaki principle of supporting the customer locally, Mazak’s European Manufacturing plant, in Worcester UK, opened in June 1987 and was immediately recognised as the most advanced machine tool manufacturing plant in Europe. The factory has expanded three times since then and now offers over 29,000m2

This is a complete machine tool manufacturing plant. Mazak machines the components that go to make its spindles, turrets, tool magazines and Mazak even manufactures its own sheet metal covers. As with all Mazak manufacturing plants, the most rigorous practices and Kaizen programmes ensure continuous improvement.

Serving all of Europe’s markets, more than 80% of the machine tools built in Worcester are exported from the UK into Europe. More than 17,000 Mazak machines have been manufactured here so far and this number continues to grow every day.

Mazak European Manufacturing Plant is recognised for its factory automation, technology and overall management practices. Selected as one of the “Top Ten Companies in the World” by the Swedish Royal Academy of Science and Technology underscores this worldwide reputation.

As with all Mazak factories, this facility comprises a variety of flexible manufacturing systems, consisting of machining centres, multi-tasking CNC lathes, and a sheet metal FMS – all designed for unmanned operation.

The plant benefits from highly skilled employees who are committed to continuous improvement through the 25 “Kaizen” teams in operation.

View full profile