Catalytic process could make useful byproducts from diesel

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A new catalytic process developed at Cardiff University could convert byproducts of diesel production into useful chemicals for industry.

According to a statement, more sustainable production of sulphur-free diesel from natural gas and biomass is increasing but byproducts, such as hydrocarbons including decane and other low-value alkanes, are said to have little practical use.

But a discovery at the university’s Cardiff Catalysis Institute has found a potential route for upgrading these byproducts into more useful chemicals.

Previously, synthetic reactions starting from alkanes such as decane have posed difficulties, as they tend either to over-dehydrogenate or to combust, depending on whether oxygen is present in the reaction.

Now the institute, part of the university’s School of Chemistry, has reported the use of a mixed-metal catalyst to convert decane into a range of oxygenated aromatics.

The breakthrough, published in Nature Chemistry, came when the team fed a gas mixture of decane and air through an iron molybdate catalyst.

At higher temperatures, the reaction formed water and decene, which is used in the production of detergents. At lower temperatures, however, the reaction took a different route to create oxygenated aromatic molecules. These included phthalic anhydride, used in the dyeing industry, and coumarin, which helps in the production of anti-coagulant drugs.

Prof Stan Golunski, a member of the institute team behind the discovery, said: ‘This discovery breaks new ground as it requires the involvement of oxygen that has not yet made the full transition from its molecular form to its ionic form.

‘This overturns a widely held view that this type of oxygen was too reactive to form anything other than carbon monoxide and carbon dioxide in reactions with hydrocarbons.’

‘While the increased production of sulphur-free diesel has been a positive move, the glut of low-value byproducts will become a problem. We hope that our process will lead to less waste and the creation of more useful chemicals for a range of industries.’