Lightweight composite machine-tool could reduce aerospace manufacturing costs

Lightweight and made using a modular design, the tool can be easily moved around by two people and, according to the AMRC, could reduce tooling costs in aerospace and other industries.

The tool was developed in collaboration with system manufacturer Exechon, which specialises in a type of machine tool using a system known as parallel kinematics. Rather than mounting all of the axes of the machine in a row, with the ‘end effector’ that holds the actual cutting or milling tool on the end, parallel kinematics mounts the end effector between two movable arms that hold the workpiece and move it through the X, Y and Z dimensions. Proponents of this system say that it can move as flexibly within the same volume as the conventional serial linkage type of machine tool, but with greater accuracy and stiffness.

"Making the structure modular and from composites means the robot can be dismantled and moved easily by two people," said Ben Morgan, head of the AMRC’s integrated manufacture unit. Moreover, because composites are less susceptible to thermally induced expansion and contraction than metals, the conditions inside the factory will have less effect on the robot’s accuracy, he added.