New approach to orthopaedic repair

Engineers have used machine learning, optimisation, 3D printing and stress experiments to develop a material that replicates the functionalities of human bone for orthopaedic femur restoration.

Graduate student Yingqi Jia, left, and Professor Shelly Zhang used machine learning and 3D printing to fabricate a new bio-inspired material that may improve conventional methods for healing broken bones
Graduate student Yingqi Jia, left, and Professor Shelly Zhang used machine learning and 3D printing to fabricate a new bio-inspired material that may improve conventional methods for healing broken bones - Photo by Fred Zwicky

The research has been inspired by the relationship between stress modulation and structures inside natural materials including bone, bird feathers and wood that have irregular architectures.

The broken edges in fractures of the femur cause stress to concentrate at the crack tip, increasing the chances that the fracture will lengthen. Conventional methods of repairing a fractured femur typically involve surgical procedures to attach a metal plate around the fracture with screws.

The study, led by University of Illinois Urbana-Champaign civil and environmental engineering Professor Shelly Zhang and graduate student Yingqi Jia in collaboration with Professor Ke Liu from Peking University, is said to introduce a new approach to orthopaedic repair that uses a fully controllable computational framework to produce a material that mimics bone.

The study findings are published in Nature Communications

“We started with materials database and used a virtual growth stimulator and machine learning algorithms to generate a virtual material, then learn the relationship between its structure and physical properties,” Zhang said in a statement. “What separates this work from past studies is that we took things a step further by developing a computational optimisation algorithm to maximise both the architecture and stress distribution we can control.”

Register now to continue reading

Thanks for visiting The Engineer. You’ve now reached your monthly limit of news stories. Register for free to unlock unlimited access to all of our news coverage, as well as premium content including opinion, in-depth features and special reports.  

Benefits of registering

  • In-depth insights and coverage of key emerging trends

  • Unrestricted access to special reports throughout the year

  • Daily technology news delivered straight to your inbox