Titanium bone implant could immediately bear loads

Researchers at the Fraunhofer Institute for Manufacturing and Advanced Materials in Dresden have developed a titanium-based substance for a new generation of implants.

According to Dr Peter Quadbeck, the coordinator of the TiFoam research programme at Fraunhofer, the new porous material makes implants less stiff than conventional ones and promotes in-growth into surrounding bones.

Quadbeck said the titanium foam was developed through a powder-metallurgy-based moulding process that has been used for decades in the industrial production of ceramic filters for aluminium casting.

He explained that the process begins by coating polyurethane foams with a solution consisting of a binding medium and fine titanium powder. The polyurethane and binding agents are removed through vapourisation, and the resulting foam structure is ultimately sintered.

While there are titanium-based bone implants on the market, Quadbeck said they are often very expensive.

‘With our development we think it may be possible to manufacture such bone implant material with a much lower price,’ he said.