UK project to utilise AI for improvements in additive manufacturing

Working in partnership with Ormskirk-based Additive Manufacturing Solutions Ltd and AMFG, a software company providing MES and workflow automation for manufacturing, the £600,000 SMART-APP project will enable high-level production of AM components, using Laser Powder Bed Fusion, through the introduction of smart predictive models for resource efficiency and waste reduction.

SMART-APP aims to predict the quality change of the powder after each process and propose alternative process parameters on used powder to extend its lifespan with a minimal or an in-specification impact on product quality.

According to MPI, one area of particular interest is the growth of metal AM, which is not yet cost-effective due to a development gap in the level of powder waste and length of processing time.

In a statement, Nick Parry, Industrial Digitalisation group manager at MPI, said: “SMART-APP is the next logical step to continue the work the Institute has already undertaken in powder characterisation. This predictive tool will develop and enable world-class production of AM components, with smart solutions for resource efficiency and providing longer use of materials feedstock and reducing wastage.”