Superstrata launches world’s first bespoke 3D-printed E-bicycle

Each frame is 3D-printed in a single pass of continuous carbon fibre thermoplastic composite.

The company said that unlike other carbon fibre bikes whose frames are glued and bolted together with numerous parts and fabricated from previous-generation thermoset composite materials, the Superstrata frame is constructed without joints or glue for seamless strength.

The frame is also produced using next-generation thermoplastic materials, making it highly impact resistant and very lightweight at 1.3kg.

Superstrata uses an advanced 3D-printing process that allows the frame to be tailored to an individual’s height, weight, arm and leg lengths, riding positions and preferred stiffness levels.

Bespoke bike company puts additive in the frame

In the frame: the 3D printed bike

"We will offer a frame with customised stiffness by adjusting the amount and orientation of carbon fibres in each frame,” said Zachary August, Senior Manager, Materials & Process, at Arevo, creators of the Superstrata brand.  “Unlike traditional bike manufacturing where this is achieved by manually adding an additional patch of fabric, we will accomplish this by adjusting the input requirements in the software and recomputing the program that the robot uses to deposit each strip of filament. In this way, the stiffness can be automatically adjusted for each frame without the need for human intervention."